Casco will cut, strip and terminate your ground cables to match your exact requirements. We can build various cable sizes to meet your specific need. Cables range from 2 AWG to 28 AWG.

  • Battery cables 
  • Braided rope ground straps and assemblies 
  • Bare copper and tin copper options 
  • Solder dipping and tinning available 
  • Terminated with ring, fork, spade, or your choice of terminal 
  • Insulated and uninsulated terminal options 
  • Custom labeling and marking 
  • Custom Lengths 
 

Applications of Ground Straps

Grounding straps are critical for safety and performance for electrical components across a wide range of industries. This is because of their role in ensuring low-resistance grounding between the components on the chassis, reducing the amount of static buildup and protecting sensitive circuits from faults and surges.   

Casco Manufacturing supports short-run as well as mid-volume applications with our range of ground straps. This makes them perfect for OEMs and integrators who have to deal with nonstandard specs, frequent design changes and/or bundled ground strap needs. Examples of ground strap options we provide for various industries include: 

  • Transportation & Automotive: These can be used for chassis bonding, battery grounding and high-vibration connections.  
  • Industrial Equipment: Our ground straps can support control panels, motors and electrical cabinets where grounding continuity is critical. 
  • Data & Telecom Infrastructure: These components are typically used for the grounding of racks, patch panels and power systems, where they prevent signal degradation or system failure.  
  • OEM Assemblies: Often integrated into full custom harnesses or kits, these are ideal for unique electrical and mechanical specifications.  

Manufacturing Precision and Compliance

We apply the same rigorous standards of quality to our bonding straps as we do every other custom cable assembly. This includes continuity testing, visual inspections and in-process audits. When terminals are applied, we perform extensive crimp height and pull force monitoring. All of this is to ensure the cable assemblies we provide will meet all the highest standards of performance and consistency so they will be dependable and reliable in whatever application they serve.

With ISO 9001:2015 and WHMA A-620 certification, you can be certain our ground straps meet or exceed a wide range of manufacturing and documentation standards. Our operators are IPC/WHMA-A-620 trained to ensure consistent soldering, crimping and assembly quality across all orders. All our custom braided wire straps are fully traceable to specific production runs, which helps support quality assurance, reordering and root-cause analysis if needed.

For customers that operate in environmentally regulated markets, we also offer optional assemblies made with RoHS-compliant materials. These are available upon request to help our customers meet their regulatory requirements.  

Cables

  • Solid or Stranded 
  • PVC or Teflon 
  • Braided Ground Straps 
  • MTW 
  • Ethylene propylene (EPR) 
  • High Molecular Weight (HMW) 
  • Polyethylene 
  • 5 KV N/S XLP 
  • Hypalon 

Why Choose Casco for Custom Ground Straps

OEMs and integrators choose Casco Manufacturing when they need a reliable ground strap manufacturer. They appreciate our ability to provide them with flexibility, accuracy and value when it comes to low-to-mid-level manufacturing needs, but these are far from the only reasons we lead the way in these electrical grounding assemblies.  

Having our operations based in Illinois means we can provide faster lead times and more-consistent quality than suppliers who manufacture overseas. Being based in the United States also means easier collaboration between our in-house engineering team and your representatives. Our engineers work closely with you to refine drawings, recommend the right materials and optimize the efficiency of your production.

We’re capable of handling diverse builds in parallel, making us a strong fit for OEMs that have variable configurations or work with bundled components. Our braided copper ground straps also can be labeled, bundled or kitted with other wire harness components to support lean manufacturing and simplified installs. To learn more about our extensive capabilities when it comes to customizing a ground strap assembly, reach out and speak with a member of our team today to discuss your needs and how we can meet them for you.  

We Are The Custom Cable Assemblies and Wire Harness Experts

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