Casco adheres to our ISO9001 quality standards for all custom manufactured patch cords, network cables and crossover cables. It is our experience from producing thousands of unique cable assemblies every year that customers have relied on when partnering with us to provide knowledgeable solutions and reliable connections.

Casco understands the challenges of building custom patch cords. We source the highest quality materials and inspect each part before it leaves our shop.

  • Patch cords are made with the cable you specify or with our stocked inventory
  • Bundling and custom labeling available
  • 110-type punch-down cables
  • Modular adapter kits available
  • Snagless boots available
  • Custom Lengths
 

Customization Capabilities for Modular Patch Cords

Our extensive customization options make it easy for us to support any special requirements for our OEM or industrial customers. We give you the ability to customize your RJ45 cable assemblies to fit virtually any needs you may have. For example, we allow you to choose:

  • Custom Lengths and Jacket Types — We produce patch cords in precise lengths using solid or stranded cable, with jackets ranging from PVC to plenum to ensure they meet your safety and code requirements.
  • Color-Coded and Labeled Assemblies — You can specify cable colors for visual organization and request custom labeling such as barcodes, part numbers or color tags to make installation and maintenance easier.
  • Bundling and Kitting — Casco supports the efficient deployment of components by bundling custom Ethernet cable assemblies or integrating them into OEM kits as well as jobsite-ready packages.
  • RoHS and Compliance Options — We have a wide range of compliant materials for customers in highly regulated industries such as the medical and telecom sectors.

 

 

Use Cases and Applications for Modular Patch Cords

Some of the most common applications for our modular patch cord assemblies include:

  • Data Centers — RJ45 assemblies support structured cabling, switch-to-server connections and color-coded patch cords are ideal for port mapping or supporting maintenance workflows.
  • Security and Access Control Systems — RJ11 and RJ12 modular plugs serve important functions in low-voltage control panels, keypads and security infrastructure.
  • Telecom and Networking Environments — These applications require consistent, labeled patching, and custom-cut lengths help reduce slack and avoid tangling.
  • OEM Equipment Integration — Modular plenum-rated patch cords can be pre-installed, bundled or labeled to make equipment assembly simpler and reduce technician labor time.

 

Frequently Asked Questions

What’s the difference between RJ45, RJ12 and RJ 11 connectors?

RJ45 connectors (also known as 8P8C) are used for Ethernet and data connections, while RJ11/RJ12 (6P4C/6P6C) connector types are used for phone, alarm system and serial connections.

Can I order modular patch cords in custom lengths and colors?

Yes, Casco can deliver a cable assembly matched to your specific length and color specifications to support organization, simplify troubleshooting and streamline change management.

Do you offer shielded RJ45 patch cords?

Casco offers shielded cables for industrial automation, telecom closets and sensitive networking equipment. In particular, these are ideal for use in environments with EMI/RFI concerns.

Are all Casco modular assemblies tested before shipping?

Yes, our network patch cords for OEM equipment undergo extensive continuity and wiremap testing as well as hi-pot testing upon request and visual inspections for termination and boot quality. We follow all ISO 9001 processes and RJ45 cable testing standards, providing you with complete quality assurance documentation.

What’s the lead time for custom modular cable assemblies?

Lead times for a modular network cable assembly vary based on the complexity of the order, the availability of materials and volume. However, sourcing from Casco means faster turnaround than with overseas suppliers because we’re based in the U.S.A. This means we can support just-in-time manufacturing or project-based delivery schedules when we know about them in advance. Contact our cable assembly experts for more details.

 

Connector Types

  • RJ45
  • RJ12
  • RJ11

Cable Features

  • Solid or Stranded
  • Shielded or Non-shielded
  • PVC or Plenum

Colors Available

  • Grey
  •  Red
  • White
  • Orange
  • Green
  • Blue
  • Violet
  • Beige
  • Pink
  • Yellow
  • Black

We Are The Custom Cable Experts

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