Custom Manufacturing & Assembly

Casco is the best choice to be your custom wire harness assembly fabrication partner. We have the capabilities and manufacturing expertise to meet your exact needs. We can take your project from an engineered prototype to full production. We have the resources and experience to develop custom solutions at a superior value. Our advanced manufacturing capabilities, experienced engineers and efficient production processes make us the leading custom wire harness assembly manufacturers serving multiple industries. Customers know they can trust us to create custom-made wire harness assemblies of the highest quality, thanks to our many certifications that include ISO 9001:2015. We also have a robust quality control process to ensure the custom wire assemblies we manufacture for you will be everything you need them to be.

  • Build to Your Print – Casco will build your custom wire harness assemblies to meet your exact requirements on your drawings. 
  • Custom Lengths – Customized Wire Harness lengths help minimize waste, improve organization and optimize performance in your products by preventing signal loss or voltage drops. We will build your Wire Harness the exact length needed for your custom requirement so you can save time on assembly and have the smoothest installation process possible.  
  • Custom Kitting – Parts and Wire Harnesses can be kitted, so they are ready to go when you receive them at your site. This saves you time and makes your job much easier to organize. Our custom kitting capabilities have the potential to reduce the risk of misplaced parts and streamline workflows, as well. With custom wire harness assemblies kitted together with other components, you can speed up production and work with fewer mistakes.  
  • Custom Packaging – Having packaging that is tailored to your specific components provides you with numerous benefits. Not only can it help protect them during shipping, but it also can help you meet certain project-specific requirements. We will package your custom products to meet your needs. We can give cost savings options as well as ideas that make the most sense for your project. This can boost your efficiency during production and align with your company’s branding or handling specifications. It’s just one more way in which our custom wire harness assembly solutions drive improvements throughout your operations.  
  • Custom Labeling – We can label all your Wire Harnesses to your exact specifications. This means greater accuracy when assembling and maintaining products. Troubleshooting becomes much faster and easier when technicians know what they’re looking at immediately, as well. We can customize your labeling with barcodes, serial numbers and other protect-specific information — all you need to do is ask.  
  • Custom Bundling – Casco can bundle multiple wire harnesses together using tie wraps, woven braid, tape, heat shrink tubing, and sleeving. This can be done in varying lengths and configurations. Bundling in this manner helps keep your installations organized and free from clutter. We offer a wide range of bundling materials, including heat shrink tubing and woven braid. This means that no matter what works best for what you want to achieve, we can make it happen for you.

Our expertise with custom wire harness assemblies means we can help you find the solution that’s right for your specific project. We take the time to understand your needs as thoroughly as possible so the custom solutions we provide are always delivering optimal performance and reliability

Some of our Wire Harness Assembly types include:

  • Coax Cables 
  • Wire Harnesses 
  • Circular/Power Wire Harnesses 
  • Fiber Assemblies 
  • Ribbon Assemblies 
  • Grounding Straps 
  • D-Sub and RS232 Wire Harness 
  • MIL-Spec Assemblies 
  • Modular Patch Cords 
  • Telco & Hydra Cables 
  • Adapters 

Termination Styles:

  • Solder
  • IDC
  • Splice
  • Crimp and Poke
  • Screw Type

When it comes to customized Wire Harness solutions that are tailor-made for your specific industry and products, there’s no better choice than Casco Manufacturing. Get in touch with us today to learn more about everything we can do for you.

We Are The Custom Cable Experts

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