Box Build

Casco has the ability to assemble and test your complete box build assembly. There are many benefits of outsourcing your complete box build:

  • Reduce suppliers: Casco can build all the cable assemblies, harnesses, din rail units to customize your box build
  • Reduce cost: Get more of your products built together, avoiding multiple markups from multiple suppliers.
  • Improve quality: Box builds will arrive at your facility ready to install. They will be assembled and fully tested when they arrive.
  • Improve lead times: Casco will work with you to plan shorter lead times. We can build sub-assemblies and stock components for quick turnaround and easy changes.

Industry Applications of Box Build Assemblies

The versatility of our box build assembly services makes it possible for us to develop the ideal assemblies across all the industries we serve. We understand that various sectors have unique requirements and challenges that call for tailored solutions. When precision and reliability matter most, our customers count on us to deliver the assemblies that will meet all their specifications and the highest levels of performance even under heavy use. Examples of the work we do across various industries include:

  • Medical: We provide customized builds for diagnostic equipment, patient monitoring devices and surgical systems that call for precise connectivity and reliable operation.
  • Industrial: Our expertise helps provide box builds for rugged environments, including machinery control panels and automation equipment.
  • Data Centers and Telecommunications: Our solutions for this sector provide optimized cable management, high-speed data transmission and higher system reliability.
  • Military and Security: We provide durable custom box builds for use in the harshest environments, including for field communications systems and surveillance equipment.
  • Transportation: Examples of applications in the automotive and aerospace industries include control units and monitoring systems.

The Casco Advantage in Box Build Testing

Without stringent testing, there’s no way to be sure your box build assembly will be capable of living up to its promises. This is why Casco engages in comprehensive testing to ensure our assemblies will meet your exact specifications. Our quality assurance in manufacturing includes continuity testing, hi-pot testing and other functional diagnostics. In addition, we can adapt to whatever custom testing requirements our customers request. This means even industries with highly specialized needs can receive the assemblies that offer the highest performance. Because our assemblies arrive fully assembled and tested, you can cut down on installation errors and unexpected downtime. 

Our Process for Box Build Assemblies

We utilize a proven workflow for developing and manufacturing customized turnkey box build solutions for our clients. It begins with the initial consultation, where we take the time to understand our customers’ needs as thoroughly as possible and help them develop the optimal assembly plan. Next, we work on sourcing and procuring components in the most efficient and effective manner to ensure consistency and reduce lead times.

From there, the next stage is assembly. Our comprehensive ISO 9001-certified manufacturing also adheres to WHMA guidelines to ensure the highest quality. Every unit is thoroughly tested to make sure it performs as expected prior to delivery. The completed units are carefully packaged to prevent damage during shipping, so all that’s left to be done is installation.

We Are The Custom Wire Harness Assembly Experts

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