Our Products

As a custom manufacturer of all types of telco and hydra/octopus cables, Casco adheres to quality standards that exceed our ISO9001 certification. Our manufacturing solutions for these cables are fully integrated to provide prototypes to full production runs.

Casco will build your cables to match your exact requirements.

  • All cables can be made to your custom length, pinout, and labeling requirements
  • Custom telco cable assemblies with ground strap available
  • T1 Cables available
  • Custom hydra/octopus cable assemblies made to your exact requirement
 

Customization Options for Telco & Hydra Cables

Casco offers a wide range of customization options to meet your specific application needs and OEM/integration requirements. Customization options include:

  • Custom Lengths and Pinouts: We enable seamless system integration with custom-length Telco cables made to the exact length and specific pinouts you need.
  • Labeling and Identification: With options for custom labels, color coding or barcoding, we create assemblies that simplify installation, reduce human error and support maintenance documentation.
  • Bundling and Staggered Legs: Staggering the leg lengths in hydra/octopus cables can improve organization and reduce tangling in tight racks or panels.
  • Connector Variations: We offer a range of connector styles and counts including Telco, modular and D-Sub to match your unique equipment and space constraints.
  • Compliance and Standards: Casco provides shielded or non-shielded designs as well as RoHS-compliant materials and ISO 9001-compliant processes to help you meet all your requirements.

Telco Cables/PBX Features

Cable Types

  • Type: Tin copper or Bare copper
    Shielded or Non-shielded
    PVC or Plenum
  • Pair Count: 25 PR, 32 PR, 50 PR, 100 PR, 200 PR
  • Category: 3 & 5E

Hood Exits

  • 90°
  • 120°
  • 180

Connector Styles

  • Bail Lock
  • Spring Clip

Hydra & Octopus Cables Features

Hydra & Octopus Cables

  • When ordering Hydra/Octopus cables, specify the number of legs, length, pinout and cable type
  • Cables can be made with staggering lengths and any labeling variations

Cable Types

  • Type: Solid or Stranded
  • Pair Count: 2 PR, 3 PR, 4 PR, 25 PR, 100 PR, 200 PR
  • Category: 3 & 5E

Connectors

  • Telco: 36 pin, 50 pin, 64 pin
  • Modular: RJ11, RJ12, RJ45
  • D-Sub: DB9, DB15, DB25

Use Cases & Applications for Telco & Hydra Cables

These cable assemblies are used in some of the most demanding applications and environments. Our custom Telco cable assemblies provide the highest levels of performance and efficiency for:

  • Telecommunications and PBX Systems: Telco cables are used for high-volume voice and data transfer in PBX frames, cross-connects and telecom closets.
  • Data Centers: Hydra cable assemblies are commonly employed for connecting multiple devices in server racks with minimal space usage and clear organization.
  • Broadcast and AV Systems: We create tailored cable assemblies for connecting multi-channel audio/video equipment with custom pinouts.
  • Industrial and OEM Equipment: Cables integrated into control panels or multi-port devices provide efficient assembly and connectivity.
  • High-Density Patch Environments: Staggered hydra cables ensure faster, cleaner patching and reduced clutter.

Frequently Asked Questions

Can I order cables with mixed connector types?

Yes, Casco can manufacture a cable assembly featuring a different connector type at each end to help you integrate disparate systems without adapters. This can be especially valuable in OEM builds, retrofits or environments with varied equipment generations. We make sure your assemblies match signal types, maintain shielding continuity and ensure the correct pinout translation between standards. We also provide pinout documentation to assist installers and technicians.

Do you offer shielded Telco and Hydra cables?

Shielded versions of our assemblies are available to minimize electromagnetic interference and radio frequency interference, which can degrade signal integrity in noisy industrial or broadcast environments. Our experts can ensure you have the right shielding and insulation for the installation location, and combine shielding with plenum-rated jackets for compliance with strict building codes.

How are Telco and Hydra cables tested before shipping?

All our assemblies undergo continuity testing to verify complete electrical paths for every conductor and pinout verification to ensure correct mapping between connectors. Visual inspections are used to confirm connector seating, strain relief placement and overall build quality, while optional advanced testing is available for customers with stringent performance requirements. We can record testing results for traceability, especially for regulated industries like defense or medical device manufacturing.

What information should I provide when ordering?

The most important specs include cable length, pinout diagrams, connector types, pair count, shielding needs and any labeling requirements. You also should specify any environmental factors that may affect the choice of material and shielding. For Hydra cables, we need to know the number of legs, leg lengths and connector types for each leg. Providing us with drawings or reference samples can help us streamline quoting, prototyping and production accuracy.

We Are The Custom Cable Experts

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